As SMT and semiconductor manufacturing advance toward ultra-miniaturized, high-density component mounting, SMT pick-and-place suction nozzles easily accumulate hardened solder paste, flux and micro-debris during mass production. Clogged nozzles trigger frequent component dropping, misplacement and production downtime, becoming a critical bottleneck for electronic assembly factories.

HSTECH HS-824 automatic nozzle cleaning machine adopts patented high-pressure pulse jet cleaning technology, solving all defects of traditional ultrasonic, manual needle poking and solvent washing. It only uses harmless industrial purified soft water (pH 5–7) to thoroughly clear internal dirt from tiny nozzle apertures without scratching nozzles, reflector plates or 2D codes. Fully automated operation, eco-friendly design and industry-leading cleaning efficiency make it a must-have maintenance device for modern SMT production lines.

Continuous high-pressure water fragmentation generates micro mist particles as small as 3–10μm, penetrating ultra-fine nozzle inner holes to strip hidden residue that ultrasonic cleaning cannot reach.

Water mist sprays at sonic velocity (360m/s) to form a continuous high-energy field covering the whole nozzle. Powerful pulse impact shatters cured solder and flux thoroughly from both nozzle surface and internal channels.

No IPA, chemical solvent or corrosive detergent required. Neutral soft water prevents peeling black nozzle coatings, fading reflector films and damaged two-dimensional codes. Zero toxic waste for green manufacturing compliance.

Patented Precision Cleaning Technology
Perfectly cleans micro nozzles for 01005/0201 ultra-small chips; removes stubborn hardened paste completely without mechanical abrasion.

Ultra-High Automated Efficiency
Clean 24 nozzles per single 3-minute cycle; up to 460 pcs/hour cleaning capacity, 4–5x faster than manual cleaning, double the throughput of ultrasonic cleaners.

• Manual cleaning: only 90–102 nozzles/hour, unstable cleaning quality
• Ultrasonic cleaning: 160–205 nozzles/hour, extra manual blow-dry & wiping needed
• HS-824: fully automatic wash + air dry, consistent 100% cleaning standard

Full Protection for SMT Consumables
No chemical erosion, no needle scratch damage. Safely guard nozzle black coating, reflective plates and QR marking, extend nozzle service life significantly and cut spare part procurement cost.

Eco-Friendly & Low Operation Cost

• Purified water consumption: 1L supports continuous 2–3 hours of operation
• Compressed air consumption: below 280NL/Min
• Rated power: only 200W, voltage 220V~240V
  No expensive IPA solvent recurring expense, zero harmful volatile odor on workshop floor.

Premium Global Brand Core Components for Stable Durability

• Control system: Taiwan Weinview touch screen + Mitsubishi PLC, Chinese/English bilingual interface
• Pressure regulation & gauges: Japan SMC, ergonomic layout
• Rotary structural parts: Japan TAKIGEN long-torque standard hardware
• Control buttons: Siemens, 300,000+ mechanical service life
• Water contact parts: full USU-304 stainless steel, anti-rust & secondary pollution-free
• Motion track: Germany Igus oil-free bearing, maintenance-free long-term running

Fully Automatic Intelligent Operation
One-touch touchscreen operation, transparent observation window to monitor full cleaning process; customizable nozzle trays compatible with all mainstream pick-and-place machine brands (Yamaha, JUKI, Samsung, Panasonic, FUJI, Siemens etc.)

Optional Matching Inspection Microscope
320x combined optical+physical zoom microscope with adjustable backlight. Backlight illumination clearly checks internal nozzle blockage after cleaning; customized fixture tray positioning reduces repeated manual alignment for rapid quality verification.

Ideal for all SMT & semiconductor assembly factories producing:

• Consumer electronics (phones, wearables, PCB modules)
• Automotive electronic circuit boards
• Medical precision electronic components
• Miniature chip mounting lines (01005 / 0201 ultra-fine components)
• Factories pursuing green, low-carbon, zero-chemical workshop standards

Compatible with all suction nozzles from major mounter brands: Yamaha, JUKI, Samsung Hanwha, Panasonic, FUJI, Hitachi, Siemens. Custom nozzle trays available upon request.

1. Cut SMT Defect Rate: Fully unclogged nozzles eliminate component dropping & mispick defects, boost production yield
2. Slash Labor & Consumable Cost: Remove daily IPA solvent expense, cut nozzle maintenance manpower by over 70%
3. Extend Nozzle Lifespan: Zero chemical & mechanical damage reduces nozzle replacement frequency
4. Green Factory Compliance: Solvent-free operation meets global environmental workplace regulations
5. Low Long-Term Maintenance: Imported world-class components deliver stable 24/7 running, minimal breakdown downtime
6. One-Stop Solution: Optional inspection microscope realizes integrated "clean + inspect" workflow for nozzle management